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Does belt sharpening damage edges?
#1
This is concerned with normal, judicious blade sharpening with something like a Kally. 
 
I’m in no way intending any declaration of fact, but rather, expressing what I think is going on and why.  I’m hoping others with chime in with evidence or suggestions pro or con.  It’s an exploration of issues rather than a collection of conclusions. 
 
I’m going the preface this with the phrase “for all intents and practical purposes”.  Admittedly, there are specific applications where, for example, a possible 10% difference may be significant.  I only add this because this about general knife sharpening and I wish to avoid becoming mired in minutia. 
 
I may be right or I may be wrong.  But, I hope to say it in such a convincing way that even if you think I’m wrong, you will have to at least think I might be right.  (That might be paraphrased from something Bob Dylan said.)
 
That said, IMHO, evidence so far presented indicates that:
 
Judicious sharpening with a Kally does not heat the blade anyway near enough to impact performance.
 
Q:  How do you know there is not flash molecular level heating at the very apex of the edge?
A:  I don’t and probably never will.  And, for all intents and practical purposes, I think it to be irrelevant.  Even if there is heating, it is an extremely ephemeral event both in heating and cooling.  Neither heating nor cooling is sustained long enough to anneal or temper hardened steel.
 
Q:  Assume there is super heating of the surface at the apex, could the super heating and rapid cooling actually harden the surface leaving soft metal just beneath?
A:  Like a chocolate chip cookie?  Do you mean like crispy on the outside and chewy on the inside?  Who knows?  Who cares? I guess maybe it’s possible at the molecular level, but again irrelevant.  If indeed something like occurs, any ramification at the apex is so insignificant that it would be undetectable whilst chopping carrots or SET testing.  While intellectually entertaining, I think this line of thinking is getting lost in minutia and missing the forest for the trees.
 
Q:  Have you seen evidence supporting that belt grinding significantly impacts edge hardness or performance?
A:  Yes.  But it is very scant.  Mr. KG presented evidence supporting the possibility that powered sharpening may impact edge performance in some circumstances.  However, and I will discuss this shortly, that for all intents and practical purposes, the bulk of evidence I’ve seen so far is indicative to the contrary.
 
Q:  Does harder steel, say, RHC 60, perform better and last longer than RHC 52?
A:  Maybe.  A little.  Both EOU SET testing and Mr. KG presented data that indicates that in some cases there may be slightly better edge retention.  However, this data is neither generalized nor conclusive and definitely not the case in most circumstances.  Furthermore, there are disadvantages to harder steel such as difficulty sharpening and chipping that may overweigh any possible advantage.  Moreover, in some of the EOU SET tests, softer steel rolled less than harder steel.
 
Mr. Reich astutely noted that all knives are ground sharp in the first place. I saw a video of the knives being sharpened at, if memory serves correctly, (correct me if I’m mistaken) the Hinckel factory.  They were sharpening on large, dry grinding wheels.  It’s not as if mother knife gave birth to baby knives and they are born, they are ground sharp.
 
Notes: 
 
EOU SET testing data indicates that that in general there is no significant difference in resistance to rolling between HRC 52 and harder steel.  Even if edge softening occurs as the result of sharpening, it is mitigated by the data indicating that as far as range of hardness used in knife steel there is little if any change in resistance to rolling of the edge. In some SET test data harder steel rolled more than softer steel.
 
EOU also performed tests comparing edges hardened and then sharpened, to edges that were sharpened and then hardened.  The latter performed no better than the former, corroborating SET tests that hardness is not substantially influential as far as resistance to rolling is concerned. 
 
But maybe the most encompassing and overriding consideration of all is that our very sharp edges are extremely thin.  We are talking fractions of a micron thin.  That’s really super thin.  There is just not much steel there.  I liken it to supporting a car with an egg.   Obviously if you attempted to support a car off the ground with an egg it would simply crush the egg and make an ugly mess of the egg.  What about two eggs?  After all that would be twice as strong!  What about 10 eggs?  Ten times the strength! 
 
Again, our very sharp edges are very thin.  I placed a potato on a scale and sliced through it with a very sharp, 150 or so edge.  It required 5+ pounds of pressure to slice the potato.  I postulate that due to the extreme thinness of sharp edges, the difference in hardness between HRC 52 and HRC 60 is more or less irrelevant.  There just is not enough steel there to significantly impact the outcome.  So, one egg or ten eggs, is still going to result in a disgusting gooey mess.  Relating this to the subject at hand, even if there is some change in hardness due to sharpening, it is again irrelevant.
 
Disclaimer:
 
I am perfectly open and willing to entertain and accept evidence showing that judicious belt sharpening substantially impacts edge performance.  And, I would do so with alacrity.  That said, I sharpen with a Kally.  It is very fast and produces extremely sharp and perfectly serviceable edges.  I have seen no real-world difference in edge performance between Kally sharpened edges and those that I have sharpened on my water cooled Tormek T7.
 
And, you are going to have to pry my Kally from my cold dead fingers before I’m going to sharpen all my knives by hand.   Rolleyes

Comments? Ideas? All welcome!
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#2
Effect of Hardness on Edge Retention >>
Sharpness of the A2 steel @ HRC54 deteriorates almost linearly, while @ HRC62 holds the working edge extremely well - I've seen that good edge retention only in Vanadis-10.
http://knifeGrinders.com.au
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#3
(10-24-2018, 11:12 PM)grepper Wrote: This is concerned with normal, judicious blade sharpening with something like a Kally. 
 
I’m in no way intending any declaration of fact, but rather, expressing what I think is going on and why.  I’m hoping others with chime in with evidence or suggestions pro or con.  It’s an exploration of issues rather than a collection of conclusions. 
 
I’m going the preface this with the phrase “for all intents and practical purposes”.  Admittedly, there are specific applications where, for example, a possible 10% difference may be significant.  I only add this because this about general knife sharpening and I wish to avoid becoming mired in minutia. 
 
I may be right or I may be wrong.  But, I hope to say it in such a convincing way that even if you think I’m wrong, you will have to at least think I might be right.  (That might be paraphrased from something Bob Dylan said.)
 
That said, IMHO, evidence so far presented indicates that:
 
Judicious sharpening with a Kally does not heat the blade anyway near enough to impact performance.
 
Q:  How do you know there is not flash molecular level heating at the very apex of the edge?
A:  I don’t and probably never will.  And, for all intents and practical purposes, I think it to be irrelevant.  Even if there is heating, it is an extremely ephemeral event both in heating and cooling.  Neither heating nor cooling is sustained long enough to anneal or temper hardened steel.
 
Q:  Assume there is super heating of the surface at the apex, could the super heating and rapid cooling actually harden the surface leaving soft metal just beneath?
A:  Like a chocolate chip cookie?  Do you mean like crispy on the outside and chewy on the inside?  Who knows?  Who cares? I guess maybe it’s possible at the molecular level, but again irrelevant.  If indeed something like occurs, any ramification at the apex is so insignificant that it would be undetectable whilst chopping carrots or SET testing.  While intellectually entertaining, I think this line of thinking is getting lost in minutia and missing the forest for the trees.
 
Q:  Have you seen evidence supporting that belt grinding significantly impacts edge hardness or performance?
A:  Yes.  But it is very scant.  Mr. KG presented evidence supporting the possibility that powered sharpening may impact edge performance in some circumstances.  However, and I will discuss this shortly, that for all intents and practical purposes, the bulk of evidence I’ve seen so far is indicative to the contrary.
 
Q:  Does harder steel, say, RHC 60, perform better and last longer than RHC 52?
A:  Maybe.  A little.  Both EOU SET testing and Mr. KG presented data that indicates that in some cases there may be slightly better edge retention.  However, this data is neither generalized nor conclusive and definitely not the case in most circumstances.  Furthermore, there are disadvantages to harder steel such as difficulty sharpening and chipping that may overweigh any possible advantage.  Moreover, in some of the EOU SET tests, softer steel rolled less than harder steel.
 
Mr. Reich astutely noted that all knives are ground sharp in the first place. I saw a video of the knives being sharpened at, if memory serves correctly, (correct me if I’m mistaken) the Hinckel factory.  They were sharpening on large, dry grinding wheels.  It’s not as if mother knife gave birth to baby knives and they are born, they are ground sharp.
 
Notes: 
 
EOU SET testing data indicates that that in general there is no significant difference in resistance to rolling between HRC 52 and harder steel.  Even if edge softening occurs as the result of sharpening, it is mitigated by the data indicating that as far as range of hardness used in knife steel there is little if any change in resistance to rolling of the edge. In some SET test data harder steel rolled more than softer steel.
 
EOU also performed tests comparing edges hardened and then sharpened, to edges that were sharpened and then hardened.  The latter performed no better than the former, corroborating SET tests that hardness is not substantially influential as far as resistance to rolling is concerned. 
 
But maybe the most encompassing and overriding consideration of all is that our very sharp edges are extremely thin.  We are talking fractions of a micron thin.  That’s really super thin.  There is just not much steel there.  I liken it to supporting a car with an egg.   Obviously if you attempted to support a car off the ground with an egg it would simply crush the egg and make an ugly mess of the egg.  What about two eggs?  After all that would be twice as strong!  What about 10 eggs?  Ten times the strength! 
 
Again, our very sharp edges are very thin.  I placed a potato on a scale and sliced through it with a very sharp, 150 or so edge.  It required 5+ pounds of pressure to slice the potato.  I postulate that due to the extreme thinness of sharp edges, the difference in hardness between HRC 52 and HRC 60 is more or less irrelevant.  There just is not enough steel there to significantly impact the outcome.  So, one egg or ten eggs, is still going to result in a disgusting gooey mess.  Relating this to the subject at hand, even if there is some change in hardness due to sharpening, it is again irrelevant.
 
Disclaimer:
 
I am perfectly open and willing to entertain and accept evidence showing that judicious belt sharpening substantially impacts edge performance.  And, I would do so with alacrity.  That said, I sharpen with a Kally.  It is very fast and produces extremely sharp and perfectly serviceable edges.  I have seen no real-world difference in edge performance between Kally sharpened edges and those that I have sharpened on my water cooled Tormek T7.
 
And, you are going to have to pry my Kally from my cold dead fingers before I’m going to sharpen all my knives by hand.   Rolleyes

Comments?  Ideas?   All welcome!

i love it grepper.........

i am old guy and have sharpened lots of knives over the years on bricks, files, oil stones, water stones, lanskeys, tormeks, edgepro, wicked edge........and all did a great job, but the kally and V5...... the finished edge for me is outstanding and impressive for any blade......JMHO.
.
.
<")))))<>(
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#4
Great to see you back again Mr. Max!  I have always appreciated your input as you have an amazing amount of experience sharpening a huge variety of knives.  Far more knives and a much greater variety than I probably ever will in my lifetime.  

I enjoyed the videos you used to post showing driving off for a days sharpening and all the different knives folks brought to you.  It was interesting to see variety of knives people dredged from their knife drawers.  

I do little sharpening for others, but I’ve been given chef’s knives to sharpen that were not much sharper than a butter knife that were actually being used on a daily basis.  Really surprising the condition of knifes folks are using.

Anyway, nice to have you posting again.
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#5
Max,

Your scissors (quilters) you tube and much help from Rupert were what originally inspired me to convert my Viel to variable speed. 

Ken
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#6
I'm intrigued that we have so many threads on this topic. Honestly, I've been avoiding comment. I have been waiting to find out what the general consensus might be without my input.

With such concise, pertinent questions, I will attempt similar answers of my understanding.

1) Q: How do you know there is not flash molecular level heating at the very apex of the edge?

Where have you seen hard evidence? Can you back this up scientifically? I don't mean seeing a few off the wall studies. Is there any commonly accepted evidence in the scientific community about the possibility or description of flash heating due to some sort of "dark energy" produced by the act of separating molecules?

Here's what it looks like from a knife maker's point of view... Sharpeners remove an insignificant amount of material from a blade compared to the amount and percentage of material removed while a knife maker grinds the entire side of a blade. Compare the primary bevel to the secondary bevel. Let's say the edge bevel is 1/16" wide, and the blade is 1" tall. I'd be producing 16x as much mystery heat grinding the secondary bevel to an edge thickness of .010- .015". Where's the heat? Am I tempering the surface steel of the entire blade?

2) Q: Assume there is super heating of the surface at the apex, could the super heating and rapid cooling actually harden the surface leaving soft metal just beneath?

Absolutely not. Phase transformations require an excess amount of heat. That means the steel must go through an austenite phase exceeding 1400 degrees at the very least, and it must remain at that temperature until it is rapidly cooled upon quenching. I've done many thousands of phase transformations. Every knife I make is edge hardened with an O/A torch. I have to be able to distinguish the flash of color that tells me the edge is austenitic. If you look at the vivid quench line revealed through etching, I'm pretty darn consistently getting half the blade austenitic, which results in the martensitic transformation of that amount of steel upon quenching. It requires an absurd amount of heat. "Red hot" isn't even close to phase transformation.

3) Q: Have you seen evidence supporting that belt grinding significantly impacts edge hardness or performance?

Nope. Not ever. Think about how many knives are produced per day by major manufacturers. Do you think ANY of them would risk the initial cutting performance of their blades at the very last step of production? Have you ever heard of a manufacturer boasting about how they finally figured out how to finish an edge without overheating it like all the other sharpeners in the world?

4) Q: Does harder steel, say, RHC 60, perform better and last longer than RHC 52?

I believe I've read that Mr. KG has observed a distinction between RHC 56 and RHC 58 in real life use by guys who do nothing but cut meat all day every day. I believe thousands of CATRA tests have shown harder steel is more Wear Resistant than softer steel. Every knife maker and every knife manufacturer focuses on heat treating their blades optimally. It's the single most important aspect of making a cutting blade, and everyone runs their blades as hard as they can be without getting too chippy. That means zeroing in on a final RHC of no more than one point RHC. Why is everyone so specific if it doesn't matter? Why would they be specific and then alter the hardness by sharpening the edge?

In light of precise modern manufacturing tolerances, thousands of brand new blades are sharpened every day, if not every hour, by powered grinding of one type or another. Thousands of knives are re-sharpened every minute, probably only including professional sharpening for professional cutters. What percentage of these professionals are complaining about soft edges?

This isn't new ground. Nobody has made a stunning breakthrough in the past hundred years. Weigh this out for yourself. There's a group of people who are absolutely fine with powered sharpening, and a group of people who claim softened edges due to some mysterious type of heat generation that no one can scientifically sustain.

Thank you for laying out your poignant questions, Mr. Grepper.
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#7
It seemed reasonable that belt grinding could heat a blade and could possibly cause softening of the steel.
 
It seemed reasonable that the super thin edge could heat very quickly, get hot and could possibly cause softening of the steel.
 
All this seemed reasonable so I was open to the idea that maybe judicious sharpening with a belt might not be optimal. 
 
But… And I won’t cloud a simple statement by rehashing the details, suffice it to say that evidence presented indicates, from a number of perspectives, that for basic knife sharpening it is of little if any real-world consequence.
 
IMHO, while the molecular metallurgical discussion is all very interesting, practically it just doesn’t matter for sharpening our every day knives.
 
If hand sharpening with a stone brings enjoyment, that’s great!  If belt sharpening or water cooled sharpening brings joy that’s great too.  All of these methods will produce sharp edges and all will, for all practical intents and purposes, perform about the same.   Happy sharpening! Smile
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#8
Here is an article for you guys: http://customer.cartech.com/assets/docum...in_104.pdf
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#9
Thanks for that interesting, informative and illustrative article on what can happen if steel is improperly ground and grossly overheated during high speed grinding.  I can just imagine that tap getting about half way in and snapping off.  Ever try to remove a broken tap from a hole? 

Good thing nothing like that is happening when we sharpen our knives.  I'd hate to see my knife shatter into a pile of shards then next time I chopped a carrot!
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#10
For context, some of the lore comes from Cliff Stamp and his forum. There were a few tests (if I recall correctly) where he was surprised at a low edge retention result in his testing of a factory edge, after completely removing the edge and re-forming it the wear resistance was much better.
I was away from the knife scene while all this was going on, but it's my understanding that Cliff's tests originated the speculation about heating the apex.

I think most of us who grew up with access to a 8" grinding wheel have probably seen steel go through the surface oxide colors that correspond to tempering heat. Many of us were warned to stay far away from "grinders" when sharpening, and the intuition that follows (belt grinders less bad, but still bad) feels sound.

I've definitely got an edge hot enough in my early experiments re-grinding a thick edge on a 2x72 belt that I saw the tell-tale straw color. It took a lot of work, and it happened at the tip of the knife while I was holding the handle, but it happened when I didn't expect it.

Water-cooled grinders further reinforce the intuition about grinders=bad, though interestingly they also establish (in my estimation) a clear methodology for evaluating your grinder setup: dip your blade in water before each pass and see what happens to water on the secondary bevel as you grind. Won't work for every grinder setup, but it gives you a feel for how hot things are getting if you can do a freehand test with your preferred belt speed/speed of each pass.
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